Sugarloaf Releases Preliminary Findings on Lift Rollback

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23 March 2015

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SAM Magazine—Carrabassett Valley, Maine, March 22, 2015—Investigators from Sugarloaf working in conjunction with an engineer from the State of Maine Board of Elevators and Tramways have identified mechanical failures that led to the King Pine lift rollback, resulting in injuries to seven guests yesterday.

The investigation began shortly after the evacuation of the lift was complete. Preliminary findings revealed that the trigger for the incident was a major mechanical failure in one of two gearboxes connecting the lift's electric motor to its drive bullwheel.

The gearbox failure effectively de-coupled the bullwheel from the lift's primary service brake, which is located on the drive shaft between the two gearboxes, and its anti-reverse brake, which is the first of three redundant backup mechanisms for preventing reverse travel.

At this point, the emergency bullwheel brake, which uses calipers to apply braking pressure to the flange of the bullwheel itself, was applied by the lift attendant. This brake slowed the speed of the rollback and ultimately brought the lift to a stop. The application of the emergency brake by the lift attendant likely prevented a more extensive rollback.

The final braking mechanism, known as a drop dog (a large metal pin that drops into the bullwheel to prevent rotation), apparently failed to deploy as designed.

"The cause of the gearbox failure and the failure of the drop dog to deploy as designed both remain under investigation," Ethan Austin, Sugarloaf's director of marketing said.

Just one day before the incident, the gearbox passed a vibration test—a routine preventive maintenance procedure intended to identify potential problems. Another preventive procedure, an oil analysis test, was performed on Jan. 19. Both tests were conducted by outside contractors who specialize in gearbox analysis, and neither revealed any irregularities.

Lift mechanics routinely check gearbox oil levels as part of their daily pre-operating checklist. But the machinery inside of a lift gearbox is not easily observed, so Sugarloaf contracts for routine oil analysis and vibration tests that can indicate potential problems before they occur. The gearbox last underwent major servicing, including the replacement of worn components, just before the start of the 2011-12 winter season.

"Our first concern remains with those who were injured, and those who went through a truly frightening experience," Austin said. "Based on what we know now, we're grateful that this situation wasn't any worse."